Abstract
X-ray diffraction (XRD), electron probe microanalysis (EPMA), and scanning transmission electron microscopy (STEM) with focused ion beam (FIB) lift-out sample preparation techniques were used to study corrosion products in a 304L (UNS30403) stainless steel fluidized-bed reactor segment from Iowa State University's Pyrolysis Process Development Unit Facility (PPDU). This reactor segment is particularly valuable because a detailed history of operation time, temperature, and biomass feedstock was available. As previously reported for a range of stainless steel pyrolysis-related equipment, external scaling and Âé¶¹Ó°Òô attack along alloy grain boundaries were observed. The scaling was primarily associated with O, although S, Ca, K, Si, Mg, and P were also detected in the outer scale regions. However, unlike other recent advanced characterization analyses we have conducted, in this instance the Âé¶¹Ó°Òô alloy grain boundary attack was not directly related to S. Rather, only Âé¶¹Ó°Òô oxidation and localized nanoporosity were observed along the alloy grain boundaries, with associated local nanoscale Cr depletion and Ni enrichment. Mechanistic implications of this finding are discussed.