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Barnard Construction workers pour concrete into the carbon-fiber-reinforced ABS form to produce one of the cast-in-place Janus columns.

In a bold step toward transforming how nuclear infrastructure is built, the Department of Energy’s Manufacturing Demonstration Facility at Oak Ridge National Laboratory, in partnership with Kairos Power, has successfully developed and validated large-scale, 3D-printed polymer composite forms for casting complex, high-precision concrete structures that would be technically challenging and costly to produce using conventional methods. 

MOU signing of ORNL Director and Atomic Canyon with the background of "Nuclear is here" in green and blue

The Department of Energy’s Oak Ridge National Laboratory and artificial intelligence company Atomic Canyon signed a memorandum of understanding to streamline the licensing process for nuclear power plants with artificial intelligence for license application reviews.

Graphic created for the "Innovations Crossroads Cohort 2025" which is stated on the screen. 6 outlines of profiles are displayed at the bottom of the image in a line.

Six entrepreneurs comprise the next cohort of Innovation Crossroads, a DOE Lab-Embedded Entrepreneurship Program node based at ORNL. The program provides energy-related startup founders from across the nation with access to ORNL’s unique scientific resources and capabilities, as well as connect them with experts, mentors and networks to accelerate their efforts to take their world-changing ideas to the marketplace.

Dark brown powder that is a rare earth element that has been refined into powder

United Rare Earths has licensed two innovative technologies from Oak Ridge National Laboratory aimed at reducing dependence on critical rare earth elements.

A color-enhanced 3D laser scan of a large concrete slab in a housing development, showing surface variations in shades of blue, green, yellow, and purple. Surrounding structures and terrain are rendered in black and white. The image was captured using the FLAT tool’s 360-degree scanning technology.

Researchers at ORNL have developed a tool that gives builders a quick way to measure, correct and certify level foundations. FLAT, or the Flat and Level Analysis Tool, examines a 360-degree laser scan of a construction site using ORNL-developed segmentation algorithms and machine learning to locate uneven areas on a concrete slab. 

The heartbeat Detector is pictured here, which is a black rectangular box with a heartbeat line and wording on the top to reflect its name

The Heartbeat Detector, developed at ORNL and licensed by Geovox Security Inc., detects hidden individuals in vehicles by measuring suspension vibrations. Now using a compact black box and cloud software, the system is more affordable and easier to use, while remaining the industry standard worldwide.

Close up photo of components for jet engines, fanned out in a spiral from the center

Inspired by a visit to ORNL’s Manufacturing Demonstration Facility, Jonaaron Jones launched a career in additive manufacturing that led to founding Volunteer Aerospace and now leading Beehive Industries’ external parts business. Through close collaboration with MDF, Jones has helped drive Âé¶¹Ó°Òô in defense, aviation and energy, while growing high-tech jobs and strengthening the U.S. manufacturing base.

Three people standing in a lab holding materials

ORNL, the Tennessee Valley Authority and the Tennessee Department of Economic and Community Development were recognized by the Federal Laboratory Consortium, or FLC, for their efforts to develop Tennessee as a national leader in fusion energy.

Two cylinders on each side of the photo are pointing to bright glowing orb in the center.

Scientists at ORNL have developed a method that can track chemical changes in molten salt in real time — helping to pave the way for the deployment of molten salt reactors for energy production.

Secretary Wright leans over red computer door, signing with silver sharpie as ORNL Director Stephen Streiffer looks on

During his first visit to Oak Ridge National Laboratory, Energy Secretary Chris Wright compared the urgency of the Lab’s World War II beginnings to today’s global race to lead in artificial intelligence, calling for a “Manhattan Project 2.â€